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Harley-Davidson Sportster Motorcycle Repair Manuals – Fix your bike like a pro! Get your Repair Manual fast from , with our Best Price. Harley Davidson Sportster Models Service Repair Manual Harley Davidson-Sportster_ XLH Sportster 93 a 98 – Service Manual TG. View and Download Harley-Davidson Sportster owner’s manual online. Sportster Motorcycle pdf manual download. Also for: Iron , Sportster .

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Pinion gear models 3B.

Remove the cover and diaphragm. Drop a small steel ball part No.

Harley-Davidson XLH Sportster Service Manual

When the leads are uncrossed, the needle should move to the other Male end of the scale, indicating infinite resistance. Thread the nut Figure 7 onto the clutch adjusting screw until the screw slot is accessible with a screwdriver. The voltmeter should read battery volt- age. Disassembly Refer to Figure 9. Sporrtster the ignition coil pink wire to its terminal on the ignition coil.

Harley-Davidson Sportster 883 Owner’s Manual

Make sure the gear lugs are in good condition. Install the rocker covers as described in this chapter. Ream the new rocker arm bushing using the rocker arm bushing reamer as follows: Check primary chain free play at the upper chain run midway spogtster the sprockets Figure Make sure that the shift fork is flush against second Mainshaft gear.


Slide the gear over the bearing Figure If necessary, clean the element. Stretch out the new chain on a workbench without the master link.

The knob should also stay in its fully closed or fully open position without creeping.


Replace the drive sprocket sporhster severely worn or damaged. Adjust the drive chain or belt as described in Chapter Three. Remove the lower pushrod cover Figure When the ignition switch is turned on and the start button 0. Ta- hoses from the backplate Figure 1. Then shrink the tubing over the wires. This Centerline must be done visually as there are no hub and rim centering specifications for these models.

Ignition switch turned off. The book is used and has staining throughout but all print is legible. Did the no check engine light and no start conditions occur simulta- neously?

There should be up procedures. Remove all gasket residue and clean the cylinders as de- scribed in Inspection in this section. Step 1 describes how to install a bearing in a case half or over a shaft. Is the charging system OK? Repairing Damaged Threads Occasionally, threads are stripped through carelessness or impact damage. Align the cylinder with the cylinder studs and slide it down Fig- ure until it is over the top of the piston. Main drive gear On models, remove the terminals from the end of the connector as described in Electrical Connector in this chapter.


Do not combine other fluids with 2. Front intake cam gear C, Figure Loosen the throttle friction screw on the bottom of the throttle control housing. Remove the ignition coil mounting bolt C, Figure 68 and remove the coil.

Make sure the diaphragm Fig- ure 59 seats around the bowl groove evenly. Inspect the accelerator pump diaphragm Figure 29 for holes and cracks. Pull the string back through the frame, routing the new cable through the same path as the old cable.

Connect a jumper cable from the negative battery terminal to ground Figure Right lower engine mount